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McMillan Timeline - Excessive Lubrication
Created by
Alberto Javier Soriano
⟶ Updated 16 Nov 2017 ⟶
List of edits
Comments
Events
Spool 3468688-0038 was re-inspected in pre-shipment activities on 01/25/2017. CoF Test passed. Green dot was placed. Visually inspected, but detected hit wire in external surface. Sent to RWD to remove damaged wire. 255 lbs before sending.
Spool 3468688-0038 was reworked (removed damaged wire) and re-labeled on 08/08/2017 as 8043401-0002 to re-enter to inventory. 227 Lbs
Spool 3468688-0038 was manufactured CPN 900677 255 lbs Oven 109 Item 01602.280.56151
Email from Thomas Suspicious spool with Excessive Lubrication 1 spool returned for inspection CPN 950099 Oven 301 Item 02012.205.26468 Spool 3476228-0009 Investigation and Containment actions in MTY/LAF Plant. All process parameters were OK.
Email from Thomas Rejected spool with Excessive Lubrication 1 spool rejected CPN 900655 Oven 108 Item 02012.205.60115 Investigation and Containment actions in MTY/LAF Plant.
Spool 8043401-0002 was shipped from MTY Plant to LAF Plant.
*Email from Thomas 1 spool detected with Excessive Lubrication CPN 900677 Spool 8043401-0002 * The rejects from 2017 were from Ovens 108 and 301 (not 109) and is different item.
Spool 8043401-0002 was shipped from LAF to Customer Plant on 08/30/2017. BOL 8178343.
Defined Root Cause on 09/29/2017: Bad operation of the NG HWA. Rea CAR 3245 Started actions to update NG HWA Software and reduce variation of Lubrication within spool.
Containment Actions Visual and tactile inspection on each spool and CoF Test at two spools per pallet (with NG HWA).
Containment Action: Additional inspection at the ovens only for McMillan spec 0073/0011. CoF one spool per shift. Place green dot on the spool label.
Containment Action: Inspection of CoF on each Spool produced in Ovens with Old HWA. Place green dot on the spool label.
Planned to finish installing NG HWA and update/block display of NG HWA for all Hz Ovens
Containment Action: Visual and tactile inspection on each spool and CoF test at two spools per pallet. (Conventional applicators). Green dot.
Containment Action: Inspect and Contain all suspicious material in Rea Plants
Containment Action: Inspect and Contain all suspicious material in Rea Plants
Containment Action: Inspect and Contain all suspicious material in Rea Plants.
Updated and blocked Display of NG HWA at Oven 108, 109 and 301 on 11/03/2017
Installed NG HWA in Oven 301
Installed NG HWA in Oven 109
NG HWA in Oven 108 already installed
* Spool 3468688-0038 was reinspected for Excessive Lubrication. Accepted.