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Lean Summit Nov.17
Created by
Maria Jose Davila
⟶ Updated 25 Jan 2023 ⟶
List of edits
Contributors
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Events
Safety Video for visitors
Lean Steering Committee creation
CH&L pilot areas
BPD L1
Skip level meetings
Shopfloor standardization: - Boards - Timeline meetings - Top 25 - 4 week challenges
BPD L2
ANDON in all areas
LPAs
SWE
Adopt a Puppy
Talent management
Kaizen
TCards
Leadership training (Oscar) - Servant Leadership - 4 day Lean training
Delta Joint DC Tool project
Self- Funded LETs Completion. Working teams
Inspect Phase 1
Staff Teambuilding
BPD L 4/5 boards
One day in the line
Working Teams in support areas
Staff Teambuilding
5s training (1 day)
Andon (downtime tracking and analysis)
LETs training -SWS -Pillar Chart -Scrolling
Racks height standardization
Green TCard
100% SWS/Pillar charts/Scrollings
Logistics 5s standards
VSM (Major areas)
Traveler kit: Door trim L2
Teambuilding Area (kick off)
5s in offices
Recognitions for employees in Quaterly leaders meetings
Training: -STAFF doing Onboarding
Onboarding
BTL Lean Checklist
STAFF as SME
NaviSTAR recognitions program
Blue TCard + LPA upgrade
Open House with line running
VSM (for Kaizen)
5W done by operators (620 total in FY17)
Canopy: Subassembly area
Traveler kit: Engine L1
Forklift reduction (14)
Dock Audit implementation
Min/Max for subassemblies
Working teams recognitions
MP7 Supermarkets (mini tote)
BPD FY18 Session - Setting Goals with LETs
One day in ELC (Staff)
Lean - Staff Calibration (Observation process)
1.94 FTE
2.23 FTE
2.40
2.44 FTE
2.68 FTE
2.77
2.82 FTE
2.93 FTE
2.98
3.02
3.07
3.13
3.20 FTE
3.25
2.40 FTE
VMV Campaign (kick off)
50% new Staff
Prostar Daycab L1
Lonestar MEX
De-rate L2 114 to 93
De-rate L2 93 to 83
HX Silverback Launch
LT Launch
De-rate L1 70 to 63
A26 Launch
De-rate L2 140 to 132
Troy & Persio Visit
Workstar rate increase L1
De-rate L1 88 to 70 L2 132 to 122
1st Lean Summit FTE
¡550,000 trucks! Celebration with Governor
1st NIPA L1 Durastar 0 defects
88A Launch
CAT exit
Lean Re-think Kaizen
2nd NIPA L1 Durastar 0 defects
3rd NIPA L1 Durastar 0 defects
4th NIPA L1 LT 0 defects
5th NIPA L1 Durastar 0 defects
De-rate L2 122 to 114
Quality Gate Implementation
Cost Recognition Event
TIP (Receiving process in ELC)
Electronic Pull System in Cab shop
Family Day Event
Phil Christman visit
De-rate L1 132 to 88 (Ford exit)
Mexican Government Safety Recognition
Troy Visit
EAP PERFORMANCE
1st 2pts Workstar L2 NIPA
1st 2pt LT L1 NIPA
HV/MV Launch
HX Sleeper Launch
Lonestar Horizon Launch
HX w/A26 Launch
299 Durastar Hydraulic Breaks Launch
TC10 w/A26
E38 Eaton Endurant
Re-rate L1: 110 to 115
Re-rate L1: 63 to 74 L2: 83 to 96
Continuous Improvement Walks
3.25
3.25
TIP (Empty Returns)
Staff Teambuilding
6th NIPA L2 Workstar 0 defects
7th NIPA L1 Workstar 0 defects
8th NIPA L1 Workstar 0 defects
9th NIPA L2 LT 0 defects
10th NIPA L2 LT 0 defects
2nd Escobedo Lean Summit
BPD FY19 Session - Setting Goals with LETs
Traveler kit: Engine L2
787: HV/MV with A26
PCBL 17793: Clean CA
E38 Endurant with A26
E28 ISL Euro 5
PCBL 17887: Snow Plow PCBL: 17167 Batteries Inside of the Cab
Communication Posters for start up meetings
ETADs Q1 Recognition
3.23
3.32 (Revised Goal: 3.34)
3.34
Lean Score FY19: 3.48
11th NIPA L1 MV 0 defects
CIMS buy off NNGV
Walter Borst & Samara Strycker Visit
Bernardo Valenzuela Visit
Troy Clarke & Phil Christman Visit
3rd Escobedo Lean Summit
L1 Night Shift start: 80
Re-rate L1: 74 to 79 L2: 96 to 103
Re-rate L1: 79 to 88 L2: 103 to 134
Re-rate L1: 88 to 110
NNGV
7 MV L1 PIPA Cero defects FY2020
1 HV L1 PIPA Cero defects FY2020
6 MV L1 PIPA Cero defects FY2021
19 LTs L2 PIPA Cero defects FY2020
10 LTs L2 PIPA Cero defects FY2021
E68: 2020 Cummins X15 Efficiency Series.
E57 Aero Improvements
787 Horizon
E39: 2021 A26 - LT/RH/HV Cert Build
E69: Cummins 2021 Emissions - B6.7/L9
E74: Bendix 2.0
Cummins L9 engine HV at L2
E63 Next Gen HX - X15 & A26
PCBL 18143.- Next Generation HMX Suspension (HMX-EX)
E92/PCBL 18168: LT X15 Euro VI
E88: ADAS 3.0 - OGM LT/RH.
E77: GHG Initiative - TPMS HX/HV HD Engine
E39: 2021 A26 - LT/RH/HV
E36: MV Refresh
H07.- E- Truck
E92: SFC w/MWM I6 Euro VI
E92: LT X15 Euro VI
E63 Next Gen HX - 2021 A26 w/E39
Rate L1: 160 L2: 134
De-rate L2 134 to 100
De-rate L1 160 to 125 (one shift)
De-rate L1: 125 to 115 L2: 100 to 92
De-rate L1: 115 to 60 L2: 92 to 78
Re-rate L1: 60 to 75 L2: 78 to 81
Re-rate L1: 75 to 110 L2: 81 to 170 (Second shift launch)
Re-rate L1: 110 to 125
De-rate L1: 70 per day (TCM shortages)
Re-rate L1: 70 to 125
Visit: Industria Nacional de Autopartes
Last Ford truck
First right hand drive truck
Alianza AntiCancer (donation)
Posada
Customer: Penske JOB 1
LEAN Recognition
20 YEAR Anniversary
Halloween
Alianza AntiCancer
La Quinta Quality Award
Reforestación
ETADs Recognitions
School - trash can donation
Adopt a tree
COVID Measures at EAP
Día de los Muertos
IP Line
SanitiTRUCK
JBHunt 5,000 truck Celebration
LineX Cab&Paint
First Electric Trucks
Brigades in the community
Firefighter department donations
People: Restrooms increase in prod. lines
Viva Mexico Celebration
COVID Vaccine in EAP
Alianza Anti-Cancer
Local HighSchool - Material donation
Pink October
Loyalty Recognitions
ETADs Objectives Setting
Virtual POSADA
Ford exit
Australian RHD
Mathias Carlbaum visit
Pink October
B-Box Store
Navibus
Working & Walking
CARPOOL
Posada 2022
Staff Teambuilding
Influenza vaccine
Loyalty recognitions
FIFA Worldcup
NAFIN visit
Nuevo Leon Governor visit
L1 E36 MV Refresh JOB 1 L2 E39 A26 LT sleeper Job 1 E92 LT x15 Euro Job 1 E57 Aero improvements Job 1
L1 E39 A26 LT/RH Job 1 L2 E39 A26 LT, HV, RH Job 1 E63 Next Gen HX Job 1 E57 Aero improvements fuel pump Job 1
L1 & L2 E44 LT/RH Cert E92 LT daycab Job 1
L1 E81 MV/HV Intellipark Q L2 E83 Bendix Safety Direct Q
L1 88N: Cooling Module Pahse 2Q L2 88N: Cooling Module Pahse 2Q E71: Linehaul fuel economy E81: Intellipark
L1&L2 S22 Annual Update Job 1 L2 E90 Bendix Fusion radar replacement
L1&L2 E76 Air bag module Job 1 E83 Bendix Safety Direct Job 1
L2 S22 Annual Update 2022 Integrated Crossmember Job 1
L1&L2 E92 SFC Euro VI E99 CumX15 EPA S23 Allison Gen 6 TCM L1 E92 SFC Euro VI
L3 Busses increase
UDEM Leaders
10 LTs L2 PIPA Cero defects FY2022
3 MV L1 PIPA Cero defects FY2022
New Fire truck
LATAM Visit
AFT Line
DEF Tank Line
CM Phase 1
DCM Line
CM Phase 2
AFT E44 Scania
Mujeres Navistar CDMX event
170 new Plants
ETADs Objectives Setting 2022
Convenio UANL
Children's Day Celebration
Line 2 2nd shift 1 YEAR celebration
Mexican Independence Celebration
Goran Nyberg Visit
Federico Rojas Visit
Children Anti-Cancer foundation
Last alluminum HX truck
Last alluminum cab produced in EAP
Periods
-----Porsche-----
---JSOP/McKinsey---
-------------------------------------- ELC Warehouse --------------------------------------------
NGV Subassembly Main Line
-------------------------------------------------Stamping-----------------------------------------------------------------
Offlines increase due to shortages
L1 Ramp up to 160
COVID - Plant Down
